Pneumatic spindles & files


DS Technology’s spindles and filing tools are engineered to cover the full spectrum of robotic finishing from ultra-fine micro-deburring to robust material removal.

Designed for both small and large robot cells, they combine high-speed precision with compliant motion that protects delicate surfaces and simplifies programming. This unique balance of accuracy, reliability and easy integration sets DS Technology’s tools apart from conventional solutions.

The result is consistent quality and long tool life across diverse applications.

Spindles

ModelPower (W)Weight (kg)Compliance strokeForce (N)Speed (RPM)
AC300X1,6Axial 5,5 mm4-835000
LC300X1,7Linear 10 mm5-2035000
RC100X1,3Radial 3,5°2-1065000
RC300S5003Radial 3,5°13-3216000
RC300M5003,2Radial 3,5°15-3816000
RC300L5003,2Radial 5°15-3816000
RCEdge300X4Radial 3,5°15-383200
LRC300S5004,2Axial 5 mm, radial 5°13-3216000
LRC300M5004,4Axial 5 mm, radial 5°15-3816000
LRC300l5004,7Axial 5 mm, radial 5°12-3016000

Files

ModelPower (W)Weight (kg)Compliance strokeForce (N)Speed (RPM)
AC100FX2Axial 5,5 mm6-155000
RC100FX2,6Radial 3,5°21-535000
AC300.1248

AC 300 High speed deburring spindle

Compliant strokeAxial 5,5°
Compliance force 4-8 N
Compliance pressure2-5 bar
Spindle pressure6 bar
PowerX W
Speed35000 RPM
Air consumption5,8 l/s
Weight1,6 kg
MountingA robot arm or a stationary fixture. TCP (Tool Center Point) setup required
Tool holderØ 3 mm and Ø6 mm
Dimensions202 mm x 80 mm x 134 mm
  • Ideal for smaller robotic arms, high-speed operations with tight dimensional tolerances
  • Enables repeatable, stable cutting even on small or delicate parts
  • Integrated Support Mechanism: limits cutting depth and protects the workpiece surface
  • Efficient material removal with low energy cost
LC300.1257

LC300 High speed spindle for ultra small gaps

Compliant strokeLinear 10 mm
Compliance force 5-20 N
Compliance pressure2-5 bar
Spindle pressure6 bar
PowerX W
Speed35000 RPM
Air consumption5,8 l/s
Weight1,7 kg
MountingA robot arm or a stationary fixture. TCP (Tool Center Point) setup required
Tool holderØ 3 mm and Ø6 mm
Dimensions202 mm x 80 mm x 134 mm
  • Ideal for deburring and edge finishing of machined or 3D-printed parts and applications requiring fine control, such as small aluminum, plastic or light steel components
  • Perfect for axial tool paths like in-line deburring, slot cleaning, chamfering
  • Protect delicate surfaces from overcutting with compliant motion
  • Reduces robot programming complexity with consistent center return
  • Lower contact force minimizes damage to thin or sensitive parts
  • Low compliance force range
  • Oil fog lubrication needed
  • Environments where robot speed and flexibility are essential
  • Compact cells where tool size and weight matter
RC100.1245

RC100 Ultra high speed spindle

Compliant strokeRadial 3,5°
Compliance force 2-10 N
Compliance pressure2-5 bar
Spindle pressure6 bar
PowerX W
Speed65000 RPM
Air consumption2,5 l/s
Weight1,3 kg
MountingA robot arm or a stationary fixture, side or vertical orientation
Tool holderØ 3 mm and Ø6 mm
Dimensions195 mm x 82 mm x 92 mm
  • Ideal for precision micro-deburring on small parts, light aluminum or plastic components, tight spaces or applications requiring high-speed but low-force tooling
  • Compact, ultra-high-speed spindle for fine deburring
  • Minimal compliance force for fine burr removal
  • High adaptability to different part sizes and burr geometries
  • Flexible integration into robot systems: the robot can hold either the tool or the part
  • Energy efficient air-powered operation with minimal lubrication needs
RC300-S.1246

RC300S Compact spindle for delicate, precision deburring tasks

Compliant strokeRadial 3,5°
Compliance force 13-32 N
Compliance pressure2-5 bar
Spindle pressure6 bar
Power500 W
Speed16000 RPM
Air consumption8,5 l/s
Weight3 kg
Tool holderØ 6 mm
MountingA robot arm or a stationary fixture, side or vertical orientation
Dimensions198 mm x 130 mm x 138 mm
OptionHigh force compliance type available for large or hard materials
  • Ideal for standard-sized metal parts with medium burrs, cast or machined components needing consistent edge finishing, applications where speed and control must be balanced
  • Balanced performance for general-purpose robotic deburring
  • Medium compliance force
  • Compact size for versatile integration
  • Maintains good precision while allowing for moderate material removal
RC300M.1359

RC300M Mid-force spindle for robust, all-purpose deburring

Compliant strokeRadial 3,5°
Compliance force 15-38 N
Compliance pressure6 bar
Power500 W
Speed16000 RPM
Air consumption3,2 l/s
Weight3,2 kg
Tool holderØ 6 mm
MountingA robot arm or a stationary fixture, side or vertical orientation
Dimensions296 mm x 130 mm x 138 mm
  • Ideal for die-cast or forged parts, steel components or areas with thicker burrs, when more cutting force is needed without sacrificing compliance
  • Handles denser materials or deeper burrs better than S model
  • Minimized programming effort
  • Maintenance-friendly
RC300L.1358

RC300L High-force spindle for soft-contact, wide-surface finishing

Compliant strokeRadial 5°
Compliance force 15-38 N
Compliance pressure6 bar
Power500 W
Speed16000 RPM
Air consumption3,2 l/s
Weight3,2 kg
Tool holderØ 6 mm
MountingA robot arm or a stationary fixture, side or vertical orientation
Dimensions296 mm x 130 mm x 138 mm
  • Ideal for die-cast or forged parts, steel components or areas with thicker burrs, when more cutting force is needed without sacrificing compliance
  • Handles denser materials or deeper burrs better than S model
  • Minimized programming effort
  • Maintenance-friendly
RCEdge300

RCEdge300 Compact grinder for complex contours and tight spaces

Compliant strokeRadial 5°
Compliance force 15-38 N
Compliance pressure2-5 bar
PowerX
Speed3200 RPM
Air consumption7,5 l/s
Spindle pressure6 bar
Weight4 kg
Tool holderØ10
MountingA robot arm or a stationary fixture, side or vertical orientation
Dimensions350 mm x 150 mm x 158 mm
  • Ideal for grinding in narrow spaces, inner corners and irregular contours on small to medium-sized workpieces
  • High grinding coverage (80–90%) in confined or complex geometries
  • Radial-only compliance optimized for contour-following in side-access grinding
  • Ability to mount side or vertical
  • Consistent contact pressure improves surface quality and extends abrasive tool life
  • Compact, lightweight design fits smaller robot arms and space-limited installations
  • Supports both targeted grinding in confined areas and general finishing applications
LRC300S.1264

LRC300S Compact rotary deburring spindle with dual compliance

Compliant strokeAxial 5 mm, radial 5°
Compliance force 13-32 N
Compliance pressure2-5 bar
Spindle pressure6 bar
Power500 W
Speed16000 RPM
Air consumption3,2 l/s
Weight4,2 kg
Tool holderØ 6 mm
MountingA robot arm or a stationary fixture, side or vertical orientation
Dimensions198 mm x 130 mm x 138 mm
  • Ideal for chamfering and edge finishing on cast, stamped or machined parts, small to medium-sized workpieces with irregular surfaces or tight geometries, smaller robot arms
  • Precise force control
  • High-quality edge finish even on complex contours
  • Consistent contact pressure improves surface quality and tool life
  • Quick-connect air fittings for easy integration
  • Efficient air-powered operation
  • Supports both axial and side approach deburring
  • Axial and radial compliance can be independently controlled without interfering with each other.
LRC300M.1355

LRC300M Mid-size rotary deburring spindle with dual-axis compliance for higher force applications

Compliant strokeAxial 5 mm, radial 5°
Compliance force 15-38 N
Spindle pressure6 bar
Power500 W
Speed16000 RPM
Air consumption1,8 l/s
Weight4,4 kg
Tool holderØ 6 mm
MountingA robot arm or a stationary fixture, side or vertical orientation. TCP (Tool Center Point) calibration support for accurate path teaching and reliable automation
Dimensions296 mm x 130 mm x 138 mm
  • Dual compliance enables consistent surface contact without complex robot programming
  • Compact design for integration of medium-payload robot arms
  • High-speed pneumatic spindle ensures efficient material removal
  • Designed for safe, repeatable, and low-maintenance operation in demanding environments
  • Axial and radial compliance can be independently controlled without interfering with each other
LRC300L.1356

LRC300L High-power rotary spindle for aggressive burr removal on large parts

Compliant strokeAxial 5 mm, radial 5°
Compliance force 12-30 N
Compliance pressure2-5 bar
Spindle pressure6 bar
Power500 W
Air consumption8,5 l/s
Tool holderØ 6 mm
Weight4,7 kg
MountingA robot arm or a stationary fixture, side or vertical orientation. Screw and pin holes on the mounting plate enable easy installation TCP (Tool Center Point) setup required
Dimensions355 mm x 130 mm x 138 mm
  • Ideal for applications requiring long reach and increased material removal capacity, heavy-duty deburring tasks on cast, forged or machined parts where burr size and shape vary or where deeper compliance stroke is needed for surface following
  • Axial and radial compliance can be independently controlled without interfering with each other
  • Stable and smooth cutting with minimal programming adjustments
  • Pneumatic operation ensures low maintenance and energy efficiency
AC100F.1251

AC100F Compact axial deburring file with floating compliance

Compliant strokeAxial ±5,5°
Compliance force 6-15 N
Compliance pressure2-5 bar
Spindle pressure6 bar
PowerX W
Speed5000 RPM
Air consumption2,8 l/s
Weight2 kg
Tool holderØ 6 mm
MountingA robot arm or fixed station
Dimensions300 mm x 100 x 134 mm
  • Low maintenance pneumatic design with minimal air consumption
  • Ideal for precision deburring of complex or delicate components, light to medium-duty deburring tasks in metal, plastic or composite parts
  • Ensures stable contact with variable tolerance workpieces
  • Non-lubricated air for compliance mechanism
RC100F.1252

RC100F Compact radial deburring spindle with floating compliance

Compliant strokeRadial 3,5°
Compliance force 21-53 N
Compliance pressure2-5 bar
Spindle pressure6 bar
PowerX W
Speed5000 RPM
Air consumption2,8 l/s
Weight2,6 kg
Tool holderØ 6 mm
MountingA robot arm or a stationary fixture. Tool Center Point (TCP) calibration-ready
Dimensions300 m x 130 mm x 138 mm
OptionHigh force compliance type available for large or hard materials
  • Ideal for deburring of small-to-medium aluminum, cast or machined parts, applications where lateral surface finishing is required, use cases with tight tolerance demands, varying burr size or light material stock removal
  • Suitable for tight-space cells or lighter robot arms
  • Dual pneumatic inputs: 10 mm (spindle) and 4 mm (compliance) connectors for independent control
  • Contact force is pneumatically controlled and adjustable
  • Fog lubrication needed
  • Easy integration with standard mounting holes